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Bosses at world's most ambitious clean coal plant kept problems secret for years

  

Category:  Health, Science & Technology

Via:  bob-nelson  •  6 years ago  •  25 comments

Bosses at world's most ambitious clean coal plant kept problems secret for years

Executives at the world’s most ambitious “clean coal” plant knew for years about serious design flaws and budget problems but sought to withhold key information from regulators before their plans collapsed, according to documents obtained by the Guardian.

The Kemper plant in Mississippi – held up as the global model for a new generation of “clean coal” power plants – was the most expensive fossil fuel power plant in US history, with a $7.5bn price tag. Its owners, Southern Company, boasted it was “going to be the cleanest coal plant in the world”, in the words of the CEO, Tom Fanning.

5184.jpg?w=620&q=55&auto=format&usm=12&f The Kemper plant was presented as a global model for ‘clean coal’ operations.
Rogelio V.Solis/AP

But thousands of internal documents reviewed by the Guardian and a series of interviews with Kemper staff uncovered evidence that the company had information showing that the project would blow through state-imposed budget limits five years before the company decided to reverse course and become an exclusively gas-fired energy plant.

Kemper’s failure could be a serious setback for global climate policy and plans to reach the Paris climate targets. International climate agreements rely heavily on developing practical carbon capture technologies that have so far largely proved elusive. Kemper was slated to be the largest coal carbon capture plant ever built, touted as potentially the first of many similar projects worldwide.

The documents show that Kemper’s design faced what proved to be an insurmountable issue: it required vastly more maintenance downtime than originally predicted, and according to one 2014 report would be offline 45% of its first five years rather than the 25% the company had publicly projected.

Those figures doomed Kemper’s “clean coal” plans by raising its lifetime costs dramatically. The company had this information three years before it told regulators it was reversing course and planned to run the plant on natural gas.

Southern nonetheless pushed forward, sinking nearly $3bn more into construction.

Experts have long warned that the biggest challenge for clean coal power is affordability – adding so-called carbon capture technology, which captures carbon dioxide emissions produced from the use of fossil fuels, requires expensive equipment and saps energy that could otherwise be sold to power customers.

3705.jpg?w=620&q=55&auto=format&usm=12&f Rick Perry, Trump’s energy secretary, has been described as
a ‘close friend’ of the Southern CEO, Tom Fanning.

Jim Lo Scalzo/EPA

For years, Kemper, built in America’s lowest-income state, was marketed as proof that American innovation could show the world that clean coal technology made economic sense.

Inside Southern, however, Kemper’s prospects looked very different.

Documents obtained by the Guardian show:

In 2010, before a shovel was turned, a top executive expressed doubts to his inner circle that Kemper could be built within limits demanded by Mississippi regulators.

The company knew in early 2012 that Kemper was headed far over budget limits. A top Kemper official sought to hide damaging projections from independent monitors, around the time that state officials had the opportunity to cancel the project.

Fanning, Southern’s CEO, reassured investors that he could come in under budget despite overwhelming evidence that the company would never make it.

In a 2013 earnings call, Fanning touted a huge coal storage dome as “in place” and a sign of “tremendous” construction progress. Company files show the dome had in fact started crumbling inside months earlier, ultimately opening up a hole in the ceiling the size of a small house – a problem so bad the dome had to be razed and rebuilt later that year.

Multiple forecasts showed that Kemper’s clean coal equipment could only be up and running a fraction of the time the company initially predicted. Repairs listed as taking four hours would actually shut coal power generation down for four weeks, a 2016 report warned.

Kemper, which received roughly $400m from taxpayers, managed to produce electricity from some of its clean coal equipment for “over 100 hours”, or roughly five days last June, before construction was shuttered for good amid further budget blowouts.

Before it ran aground, Kemper drew support from Obama and Trump administration figures alike. Trump has been particularly outspoken about his support of “clean coal”, which he praised as “beautiful” in this year’s State of the Union address.

Last August, the Department of Energy announced $50m in possible funding for projects to develop “transformational coal technologies”.

Southern, the country’s second-largest electrical utility, received over $380m from the Department of Energy on the condition that the project could generate affordable electricity, on schedule. But it does not appear to be under any immediate pressure to repay the money.

It maintains close ties to top Trump administration officials. Rick Perry, described by Bloomberg as an “old friend” of Fanning, now helms the energy department as it navigates calls to “claw back” federal funds spent on Kemper.

The US attorney general, Jeff Sessions, counts Southern and its law firm Balch and Bingham as his top two career donors, according to data from the Center for Responsive Politics. Sessions, the country’s top law enforcement officer, has previously rebuffed calls to recuse himself from other matters involving that law firm.

Southern’s other mega-project, the Vogtle nuclear power plant in Georgia, was offered $3.7bn in federal loan guarantees in September, despite being five years behind schedule and $10bn over budget, according to watchdog groups.

Late last year, the Securities and Exchange Commission (SEC) mothballed an investigation into allegations the company concealed schedule delays, uncovered by a New York Times investigation in 2016, without sanctioning the company or clearing it of wrongdoing, leaving the door open to further investigation.

The new materials offer evidence of a much broader range of potential misconduct than previously revealed. The SEC declined to comment.

Southern faces a continuing class action alleging the company failed to disclose “adverse information” in 2012 and 2013 and other lawsuits brought by shareholders and power customers over Kemper.

A Southern spokesman declined to comment on specific questions about Kemper, instead pointing to a settlement last month with state regulators and tax legislation, which he said would lower customers’ power bills. He also cited the “continued operation of Kemper’s efficient natural gas facility”.

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Original article

by Sharon Kelly

The Guardian

There may be links in the Original Article that have not been reproduced here.


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Bob Nelson
Professor Guide
1  seeder  Bob Nelson    6 years ago

Clean Coal.....

 
 
 
Dismayed Patriot
Professor Quiet
1.1  Dismayed Patriot  replied to  Bob Nelson @1    6 years ago
Clean Coal.....

You forgot to add the rim-shot after telling a joke...

Ba dum bump..!

 
 
 
Krishna
Professor Expert
2  Krishna    6 years ago

Experts have long warned that the biggest challenge for clean coal power is affordability – adding so-called carbon capture technology, which captures carbon dioxide emissions produced from the use of fossil fuels, requires expensive equipment and saps energy that could otherwise be sold to power customers.

 
 
 
Krishna
Professor Expert
2.1  Krishna  replied to  Krishna @2    6 years ago

More:

Multiple forecasts showed that Kemper’s clean coal equipment could only be up and running a fraction of the time the company initially predicted. Repairs listed as taking four hours would actually shut coal power generation down for four weeks, a 2016 report warned.

[...]

For years, Kemper, built in America’s lowest-income state, was marketed as proof that American innovation could show the world that clean coal technology made economic sense.

It seems obvious that only real innovation here is the innovative ways these people have been able to con the American public! Sad

 
 
 
Bob Nelson
Professor Guide
2.1.1  seeder  Bob Nelson  replied to  Krishna @2.1    6 years ago
It seems obvious that only real innovation here is the innovative ways these people have been able to con the American public!

eek

 
 
 
Krishna
Professor Expert
2.1.2  Krishna  replied to  Bob Nelson @2.1.1    6 years ago

Just to be clear-- I meant the way the pro-coal lobby cons the public (I was not referring to the authors ofthe article).

P.S. I saw something interest today-- the largest single source of energy worldwide is notoil, or gass, or nucelar, etc-- its coal. Interesting film clip I will seed it if I can find it.

(I think one reason coal is widespread it that its fairly plentifuland IIRC very cheap.)

 
 
 
Kavika
Professor Principal
3  Kavika     6 years ago
Southern’s other mega-project, the Vogtle nuclear power plant in Georgia, was offered $3.7bn in federal loan guarantees in September, despite being five years behind schedule and $10bn over budget, according to watchdog groups.

No red flags, just throw taxpayer money into a sinking ship...5 years behind schedule and $10 billion over budget...DUH

 
 
 
epistte
Junior Participates
3.1  epistte  replied to  Kavika @3    6 years ago
No red flags, just throw taxpayer money into a sinking ship...5 years behind schedule and $10 billion over budget...DUH

I'd rather fund the Vogtle nuclear plant that the failed idea of clean coal. Nuclear is a proven idea and the Vogtle reactors are the very safe GE AP1000 units.

 
 
 
Kavika
Professor Principal
3.1.1  Kavika   replied to  epistte @3.1    6 years ago

Coal is a dying industry, period. 

As for nuclear power, I don't have a problem with it, but when the government is going to guarantee a $3.8 bl loan to a company that is 5 years behind schedule and $10 bl over budget a lot of red flags should be flying.

 
 
 
epistte
Junior Participates
3.1.2  epistte  replied to  Kavika @3.1.1    6 years ago
As for nuclear power, I don't have a problem with it, but when the government is going to guarantee a $3.8 bl loan to a company that is 5 years behind schedule and $10 bl over budget a lot of red flags should be flying.

The citizens are on the hook to clean up nuclear plants at the end of their lifespan and the nuclear wasteland if anything ever goes wrong.  I like nuclear power but they need to be owned and operated as a public co-op utility instead of as a private for-profit corporation.

We also need to address the idea of long-term waste storage, at least until we can create a functional fusion reactor.

 
 
 
epistte
Junior Participates
4  epistte    6 years ago

The Trump administration will continue to fund this failed idea with the new budget.

Seeking to realize President Trump’s vision of “beautiful, clean coal,” the Dept. of Energy is investing $61.6 million in 13 projects for cost-shared research and development of current and advanced carbon-capture technologies. The investment aims to leverage an estimated total of $88.34 million of R&D in a technology whose promise has outstripped its achievements for decades.

Carbon capture and sequestration (CCS) has been touted for years as the savior of the fossil-fuel industry, but few commercial operations have been built. Petra Nova, one of only two operating power plants with carbon capture and storage in the world, has successfully reduced CO2 emissions since January 2017, but its singularity emphasizes the technology’s challenge. It hinges on separating carbon dioxide from the flue gas of fossil-fueled power plants and injecting it into storage or utilizing it for profit. Statoil, Norway’s state-owned oil company, pioneered the practice, capturing and storing about 1 million tonnes of CO2 annually since 1996.

But the technical challenges to CCS have proved insuperable despite investment of many billions of dollars in demonstration and pilot projects. Among the most recent disappointments was the Kemper County Energy facility, a $7.5-billion lignite-gasification project in Mississippi that suspended gasification and switched to natural gas fuel last summer after exceeding its construction budget by more than $4 billion.

On Feb. 16, DOE announced it would invest $44 million in seven projects with a total value of $66.3 million for R&D of “next-generation carbon capture systems.” On Feb. 22, the department announced selection of six more R&D projects with total value of $22 million to address the cost and operational challenges associated with current CO2 capture technologies that are commercially available for industry. DOE will award $17.6 million in federal funds for those projects.

 
 

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